 
|
Flat and Bent Glass Tempering Furnace for Producing Tempered Safety Glass
Product Details:
| Place of Origin: | CHINA |
| Brand Name: | FOSHAN STAR |
| Certification: | CE/ISO/RoHS |
| Model Number: | STG-ABQ-2436-4T |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 |
|---|---|
| Price: | 245000 |
| Packaging Details: | Protective Film |
| Delivery Time: | 120days |
| Payment Terms: | 30% As Deposit,40% After One Month,30% Before Shipment |
| Supply Ability: | 630KW |
|
Detail Information |
|||
| Name: | Glass Tempering Furnace | Control System: | PLC With Touch Screen Interface |
|---|---|---|---|
| Maximum Temperature: | 700-750°C | Glass Type: | All Kinds Of Glass |
| Model No: | STG-ABQ-2436-4T | Hs Code: | 8475291900 |
| Low E Glas: | LOW E COATED GLASS | Specification: | 2440*3660mm |
| Plc: | OMRON,Japan | ||
Product Description
Flat and Bent Glass Tempering Furnace for Producing Tempered Safety Glass
Product Description:
1. Description of the Equipment
1.1 Brief introduction
The furnace includes loading table, heating section, quenching and cooling section, unloading table, and control system. It is used to manufacture flat tempered glass for furniture, home appliance, architecture glass, etc.
1.2 Loading Table
The loading table is composed of rubber-covered rollers and Kevlar rope. When the glass is put onto the rollers, the glass will be conveyed automatically to the entrance of the furnace where it will be in ready-to-enter-furnace position and the rollers stop moving. It will send the glass into the furnace once the computer control system gives enter command.
1.3 Heating Section
The structure of the heating section is of a double-layer box type covered with thermos-insulation material. Inside the section there is a conveyor system with high temperature resistant ceramic rollers. Heating elements and radiation plates are installed on the upper layer and lower layer of this section. The upper layer radiation plate is special heat resistant and anti-corrosion cast material. The heating element is of an integrated part with spiral type resistance erected on ceramic part, it’s easy to replace. When the glass is going to enter the furnace, the front door of the heating section opens the rolls of the loading table and heating section move at the same time. When the glass is in the furnace, the front door will close and the glass on the rollers will be moved back and forth at the distance calculated by the controlling system automatically, so that the glass will be heated evenly. The upper section can be lifted up for maintenance. The heating elements are in matrix layout.
1.4 Flat Quenching/Cooling Section
The alloy sections and steel sheet is cold riveted to avoid deformation of heat welding, ensure effectively the entire flatness at air face of quench. Rational nozzle aperture and arrangement of air hole guarantee the glass even cooling. The upper and lower quenches are combined with linkage and individual drives, which can actually control the rational height for air nozzle of quenches. Matched with balance control of upper and lower air amount, the top and bottom of the glasses can reach to optimum heat radiation, so as to ensure the flatness of tempering glass.
1.5 Forced convection heating system
Balance tube made by air tube of convection heating system with leptospira model. The convection air comes from compressor to spray hot air into the surface of the soft coat Low-E glass; under the production working process, the heating chamber is combed with both forced convection and radiation. In any case when you expect to process Low glass(both soft and hard coat), you could switch on the compressor control and when you only intend to process clear float glass you can only adopt radiation for processing.
1.6 Formation/Quenching (cross bending section)
It is composed of upper and lowers straight rollers. When the glass is transferred to this section, the upper and lower rollers will Change their shapes to form a curved clearance, which is just like an assumed mould. The softened glass sheets are oscillating in the assumed mould to be curved, and there is no mould needed. The bending section, tempering section and the formation section are just one combined part. The glass will be tempered during formation. When tempering flat glass, bending/tempering section is the same to a part of the flat blast heads. The glass will oscillate with the rollers for even quenching.
1.7 Unloading Table
The unloading table is the similar as the loading table. When the glass is transported to the end of the conveyor, the rollers will stop, and the glass can be taken away by hand, or by robot, if there is available at the customer’s factory.
1.8 Control System
Technical Parameters:
| Model | STG-ABQ-2436-4T | ||
|---|---|---|---|
| Flat Glass | Max loading area | 2440 x 3660mm | |
| Min Glass size | 250x300mm | ||
| Glass thickness range | 4-19MM | ||
| Max glass size | 2440x3660MM | ||
| Bend Glass | Max glass size | 2000(Arc length) MM | |
| Glass thickness | 5-19MM | ||
| For size | Two position(two glass heat ) | ||
| Radius &thickness |
R≥900mm(5～6mm) R≥1500mm(8～10mm) R≥2000mm(12～19mm |
||
| Bend adjustment system | Bend adjustment by special type of Hydraulic system,for high accuracy bending. | ||
| Parameter for Hydraulic | 11KW, 21Mpa | ||
| Heating methods | Top and bottom full forced air convection model | ||
| Requested glass quality |
|
||
| Power | Heating | 600KW | |
| Blower | 280KW+90KW | ||
| Drives | 27KW | ||
| Transformer requirement | ≥630KVA | ||
| Recommended transformer capacity | The power capacity may be different and should be referring to the actual | ||
| Blower Control | controlled by frequency inverters | ||
| Quality Standard | ANSI Z97.1-2004, | ||
| Finished product rate | ≥ 98% | ||
| Installation period (approximately,) | 15 working days | ||
| Commissioning period (approximately) | 10 working days | ||
| Training period (approximately) | 10 working days | ||
| Guarantee period | ONE year for non worn-out parts and components. | ||
| Power supplier mode | To order | ||
Applications:
The FOSHAN STAR Glass Tempering Furnace, model STG-ABQ-2436-4T, is a state-of-the-art piece of equipment designed for efficient and high-quality glass tempering processes. Originating from China and certified with CE standards, this new furnace offers advanced features that cater to a wide range of industrial applications. With a supply ability of 630KW and equipped with OMRON PLC from Japan, the STG-ABQ-2436-4T ensures precise control and consistent performance, making it an essential asset in modern glass processing facilities.
This Glass Toughening Furnace is particularly suited for tempering Low E coated glass, which is widely used in energy-efficient windows and architectural projects. The furnace’s advanced technology enables it to handle various glass types, including laminated and tempered glass, making it highly versatile. The protective film packaging ensures the equipment arrives in pristine condition, ready for installation and operation.
The FOSHAN STAR STG-ABQ-2436-4T is ideal for manufacturers specializing in architectural glass, automotive glass, and household appliance glass. It is frequently used in scenarios requiring enhanced glass strength and safety, such as in the production of bulletproof windows, tempered glass doors, and durable glass panels for buildings. This furnace is also a critical component in the production line of glass tempering machinery accessories, ensuring that all accessories meet stringent quality standards.
Customization:
Common tempering furnace sizes are: 1200*2500mm, 1500*2500mm, 1800*3000mm, 2000*3000mm, 2440*3660mm, 2440*4220mm, 2000*5000mm, 2400*5000mm, 3000*5000mm, etc
Support and Services:
Our Glass Tempering Furnace product comes with comprehensive technical support and services to ensure optimal performance and longevity. We provide detailed installation guidance, user manuals, and operational training to help you get started quickly and safely. Our expert technical team is available to assist with troubleshooting, maintenance tips, and performance optimization. Regular maintenance services and spare parts availability are also offered to minimize downtime and extend the furnace’s service life. Additionally, we offer upgrade options and customization services tailored to meet specific production requirements. Trust our dedicated support to keep your glass tempering furnace running efficiently and effectively.
Packing and Shipping:
Our Glass Tempering Furnace is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with high-quality foam and plastic covers to prevent any damage from shocks, vibrations, or moisture. The furnace is then placed inside a sturdy wooden crate that is reinforced with steel straps for added stability and safety.
For shipping, we offer multiple options including sea freight, air freight, and land transportation, tailored to meet your delivery requirements and destination. The packaging is designed to comply with international shipping standards, ensuring the product arrives in perfect condition.
Before dispatch, each furnace undergoes a thorough inspection and testing process to guarantee it meets all quality and safety standards. We also provide detailed handling and installation instructions within the package to facilitate smooth setup upon arrival.
Our logistics team coordinates closely with shipping partners to track the shipment in real-time and provide timely updates. This comprehensive packaging and shipping approach ensures that your Glass Tempering Furnace is delivered safely, on time, and ready for immediate use.
FAQ:
Q: What is the MOQ?
A: 1 SET
Q:What is the best price?
A:The price depends on machine size, model etc.
Q:What is the delivery time?
A:Usually it within 30-60 days , but also depends on machine model. Your voltage etc.
Q: What about warranty?
A:We supply one year warranty period ,Lifetime technical support and service.
Q: How your after-sale service?
A: Online Remote Service, Engineers go on site to install service training. 7*24 hours service.
Q:Where do you sell? Do you have experience in these countries?
A:We sold to America,Europe,Middle East,Asia,and so on.We have 20 years in export with all different certificates,like CB,CE, RO,HS, ISO9001 e
