Big Size Fully Automatic PLC Control Tempered Glass Furnace Energy Saving

Big Size Fully Automatic PLC-Controlled Tempered Glass Manufacturing Machine – Energy-Saving Glass Tempering Furnace

Product Description:

1. Description of the Equipment  

1.1 Brief introduction

The furnace includes loading table, heating section , forced air convection system on both top and bottom of furnace, quenching and cooling section, unloading table, and control system. It is used to manufacture flat tempered glass for furniture, home appliance, architecture glass, etc.

1.2 Loading Table  

The loading table is composed of rubber-covered rollers and Kevlar rope. When the glass is put onto the rollers, the glass will be conveyed automatically to the entrance of the furnace where it will be in ready-to-enter-furnace position and the rollers stop moving. It will send the glass into the furnace once the computer control system gives enter command.

1.3 Heating Section

The structure of the heating section is of a double-layer box type covered with thermos-insulation material. Inside the section there is a conveyor system with high temperature resistant ceramic rollers. Heating elements and radiation plates are installed on the upper layer and lower layer of this section. The upper layer radiation plate is special heat resistant and anti-corrosion cast material. The heating element is of an integrated part with spiral type resistance erected on ceramic part, it’s easy to replace. When the glass is going to enter the furnace, the front door of the heating section opens the rolls of the loading table and heating section move at the same time. When the glass is in the furnace, the front door will close and the glass on the rollers will be moved back and forth at the distance calculated by the controlling system automatically, so that the glass will be heated evenly. The upper section can be lifted up for maintenance. The heating elements are in matrix layout.

1.4 Flat Quenching/Cooling Section  

The alloy sections and steel sheet is cold riveted to avoid deformation of heat welding, ensure effectively the entire flatness at air face of quench. Rational nozzle aperture and arrangement of air hole guarantee the glass even cooling. The upper and lower quenches are combined with linkage and individual drives, which can actually control the rational height for air nozzle of quenches. Matched with balance control of upper and lower air amount, the top and bottom of the glasses can reach to optimum heat radiation, so as to ensure the flatness of tempering glass.

1.5 Forced convection heating system

Balance tube made by air tube of convection heating system with leptospira model. The convection air comes from compressor to spray hot air into the surface of the soft coat Low-E glass; under the production working process, the heating chamber is combed with both forced convection and radiation. In any case when you expect to process Low glass(both soft and hard coat), you could switch on the compressor control and when you only intend to process clear float glass you can only adopt radiation for processing.

1.6 Unloading Table  

The unloading table is the similar as the loading table. When the glass is transported to the end of the conveyor, the rollers will stop, and the glass can be taken away by hand, or by robot, if there is available at the customer’s factory.

1.7Control System   

Features:

• Product Name: Glass Tempering Furnace
• Suitable for All Kinds Of Glass
• Type: Glass Toughened Machine
• Equipped with OMRON PLC from Japan for reliable control
• Includes Glass Tempering Machinery Accessories for optimal performance
• Durable Glass Toughening Furnace design ensuring high efficiency
• Warranty: 1 YEAR
• HS Code: 8475291900

Technical Parameters:

Customization:

Common tempering furnace sizes are: 1200*2500mm, 1500*2500mm, 1800*3000mm, 2000*3000mm, 2440*3660mm, 2440*4220mm, 2000*5000mm, 2400*5000mm, 3000*5000mm, etc

Support and Services:

Our Glass Tempering Furnace product comes with comprehensive technical support and services to ensure optimal performance and longevity. We provide detailed installation guidance, user manuals, and operational training to help you get started quickly and safely. Our expert technical team is available to assist with troubleshooting, maintenance tips, and performance optimization. Regular maintenance services and spare parts availability are also offered to minimize downtime and extend the furnace’s service life. Additionally, we offer upgrade options and customization services tailored to meet specific production requirements. Trust our dedicated support to keep your glass tempering furnace running efficiently and effectively.

Packing and Shipping:

Our Glass Tempering Furnace is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with high-quality foam and plastic covers to prevent any damage from shocks, vibrations, or moisture. The furnace is then placed inside a sturdy wooden crate that is reinforced with steel straps for added stability and safety.

For shipping, we offer multiple options including sea freight, air freight, and land transportation, tailored to meet your delivery requirements and destination. The packaging is designed to comply with international shipping standards, ensuring the product arrives in perfect condition.

Before dispatch, each furnace undergoes a thorough inspection and testing process to guarantee it meets all quality and safety standards. We also provide detailed handling and installation instructions within the package to facilitate smooth setup upon arrival.

Our logistics team coordinates closely with shipping partners to track the shipment in real-time and provide timely updates. This comprehensive packaging and shipping approach ensures that your Glass Tempering Furnace is delivered safely, on time, and ready for immediate use.

FAQ:

Q: What is the MOQ?

A: 1 SET

Q:What is the best price?

A:The price depends on machine size, model etc.

Q:What is the delivery time?

A:Usually it within 30-60 days , but also depends on machine model. Your voltage etc.

Q: What about warranty?

A:We supply one year warranty period ,Lifetime technical support and service.

Q: How your after-sale service?

A: Online Remote Service, Engineers go on site to install service training. 7*24 hours service.

Q:Where do you sell? Do you have experience in these countries?

A:We sold to America,Europe,Middle East,Asia,and so on.We have 20 years in export with all different certificates,like CB,CE, RO,HS, ISO9001 etc.