3mm-19mm Automatic Insulating Glass Production Line With Sealant Application

Foshan Star 2030 Insulating Glass Production Line – Complete with Sealant Application

The Foshan Star 2030 is a complete, high-efficiency production line engineered for the automated manufacturing of high-quality insulating glass units. This integrated system seamlessly combines glass cleaning, aluminum spacer coating, assembly, and dual-component sealing into a single, streamlined process. With a maximum processing size of 2000mm x 3000mm and the capability to produce units from 12mm to 60mm thick, the 2030 line is the ideal solution for manufacturers seeking to maximize output, ensure consistent quality, and reduce labor dependency in architectural and decorative glass production.

Key Features & Performance

• Complete Automated Production Line: This turnkey solution integrates all essential stages of insulating glass manufacturing. The process flows from automatic glass washing and drying to spacer coating, precise glass assembly, and finally, automatic dual-component sealing, ensuring a highly efficient and continuous workflow.
• Advanced Cleaning & Drying System: The line features a sophisticated cleaning section with a stainless steel chamber and a coating recognition device that automatically identifies and adjusts for Low-E or coated glass. It utilizes high-temperature resistant brushes, an adjustable wind blade system for various glass thicknesses, and a high-pressure circulation fan with an automatic valve to prevent dust accumulation.
• High-Precision Sealing & Assembly: The sealing section is built on a stable frame with industrial-grade profiles and linear guides for superior transmission accuracy. It employs a Yaskawa 9-Axis Control System and servo motors for precise movement. The system includes an electrical proportional valve to control the rubber tip pressure, ensuring a smooth and consistent sealant application on the second, third, or fourth glass layers.
• Premium International Components: Engineered for reliability, the production line is equipped with top-tier electrical and pneumatic components from globally recognized brands, including Yaskawa, Schneider, Omron, and SMC. This ensures stable operation, precise control, and long-term durability.
• Supports Multi-Layer Glass: The line is designed to handle complex glazing requirements, supporting the production of two, three, and four-layer insulating glass units, as well as louvered glass configurations, offering great versatility for various project needs.

Technical Specifications

Glass Sample Results